Why On-board Weigh Scales are a Win for Many Industries

A lot of industries nowadays are using on-board weigh scales. This because on-board truck scales and weighing systems offer greater potential to advance the level of efficiency and throughput in almost any given weighing operation.

On-board scales enable the truck driver or equipment operator (depending on the scale's application) to determine the load weight displaced on the unit. These truck scale weighing systems utilize pressure sensors and load cell technology in order to determine the weight directly from the vehicle or equipment itself.

On-board Scales for Optimized Load Management

Determining the 'loaded' weight is quite important for many industries. This is necessary to make sure that the operation would be safely done—and that the company would not be fined for overloading. When the vehicle is operating at its finest payload, running costs are surely minimized and profits are being maximized.

Haul trucks, conveyors, dump trucks, grain carts as well as haul trucks are the equipment in which on-board weigh scales are commonly used. They are used specifically in mining, waste management, and agriculture.

Advantages of On-board Weighing Systems

A lot of industries use on-board weigh scales for a number of reasons. It allows weighing at the loading area which is very convenient for industry owners. The use of this equipment over in-ground scales is advantageous because it eliminates certain costs such as lost service hours, driver wages, and scale fees. All these things result into service efficiency, which builds up the reputation of the industry owner.

On-board weighing systems can be integrated on almost any type
of load bearing equipment, including wheel loaders.

On-board weigh scales also help in ensuring that tippers can be filled up to its maximum capacity without reaching the overloading limit. This is very important because overloading is a huge offense and can result into serious fines and worst accidents.

An on-board weigh scale is often more reliable than other truck scale alternatives. It can cope up with any type of environment. It is inevitable to face mud, water, dust, and other forms of debris because cabling and load cells are both underneath the vehicle—but on-board weigh scales are reliable enough to conquer them. A reliable system also helps in preventing expensive downtime.

Other benefits of on-board weigh scales include the utilization of auto-electric wires to facilitate easy maintenance and a robust digital system without junction boxes to ensure minimal downtime. On-board scales are also backed up by professional network of service engineers. It means that customers can only expect high quality and professional service. A lot of customers have only good words for the useful equipment—and the good standing of their industries can absolutely speak of it.

Industry Leaders in On-board Weighing Scales

While there are a number of manufacturers and suppliers of on-board weighing systems, some names are more notable than others. For those based in the U.S., opting for on-board weighing systems and truck scales from Walz Scale is a sure win. This company offers PFREUNDT systems, which are some of the world's leading systems for on-board weighing.

PFREUNDT On-board Systems

There is no doubt that on-board weigh scales are one of the most significant technological developments for several industries and applications. It continues to meet evolving demands of various industries. PFREUNDT, a German-based engineer and manufacturer, is an industry pioneer of on-board weighing system technology around the world. It has been distributing world-class scales to leading industries for several years now.

Walz Scale 

Among the premiere truck scale suppliers that offer on-board weigh scales is the Walz Scale. This company is known for providing heavy-duty truck scales and precision weighing systems for several purposes.

Beyond on-board truck scales and weighing systems, Walz Scale focus on the development of advanced and modern weighing technologies in order to provide excellent service to their customers. Walz Scale supplies thousands of on-board scales all over the world.

3 Advancements in Portable Truck Scale Technology

Truck scales are a basic requirement for any activity which involves the weighing of heavily loaded trucks. Examples of these activities include waste management, farming, mining and logistics. There are various types of truck scales, but portable truck scales are the most convenient. This is because portable truck scales are highly mobile, easy to use and are more economical in comparison to other types.

Portable truck scale technology has witnessed great advances in recent years. These advances have focused on simplifying and reducing wastage of time during the weighing process.Three main areas of advancement include the design of the portable truck scales, weigh-in-motion capabilities and software integration capabilities.

Resilient Design & Composition

A truck scale is of little use if it cannot withstand the weight of heavily loaded trucks. Consequently, the advanced portable truck scales of today are designed robustly and are as strong as the permanent scales. They are built to function in extremely harsh conditions;requiring little or no maintenance, repair and calibration.

Portable truck scales are resilient and are made to withstand high pressure and weather. This is because many of these systems are built using stainless steel, which can endure harsh elements of years of use. Many of them feature weather resistant weighing pads which are designed to protect them from tough weather conditions. The manufacturers of these portable truck scales have to guarantee the safety of both the driver and the vehicle. They are therefore made using high quality components which makes them viable long term investments.

Weigh-In-Motion Capabilities

These scales also come with weigh-in-motion weighing capabilities. This makes them cost-effective and it ensures that the weighing processes are done in an optimized and efficient manner. Normally made using quartz crystal sensors, in-motion portable truck scales enable vehicles to be weighed without having to stop.

Some of the most advanced portable truck scale systems enable users to accurately gather weight readings while vehicles pass over the scale at slow speeds of 3 to 5 miles per hour. They have a back-lit LCD display terminal that helps the users to easily view and even print the information displayed. These scales also measure the speed and class of the vehicle. The data captured is normally very accurate and meets all the required standards of the truck scale industry.

The in-motion truck scales reduce overloading. This safeguards the road infrastructure and improves general road safety. They provide an affordable method of monitoring heavy duty trucks on the road network.

Software Integration

These portable truck scales have been designed with software integration capability. This means no data is collected manually- and it can easily be saved and analyzed in record time. Examples of data that is stored in these systems include name of the driver, model of the vehicle, time of weighing, number of total weighs and the truck’s serial number. Many systems, like the portable truck scales from Walz Scale, can be integrated with truck scale software for data analysis, tracking and ticket printing.

This software integration capability also has extra benefits. Since each process is automated, monthly bills and payment records can be easily forwarded to the drivers who use the scale. This is called load management system. This system can also be applied as a tool for advanced data analysis. The data can also be stored in the cloud and is therefore accessible anytime. Software integration eliminates the element of human labor and makes the process more efficient and economical. It also saves time since no information is manually recorded and even the driver does not have to be seen.

The Next Generation of Truck Scale Technology

Truck scales comprise of various perpetual, heavy-duty weighing systems which are not only used to weigh vehicles, but the loads in which they carry. Truck weighing scales are most commonly used to weigh heavy commercial trucks on highways, in addition to specialized uses for mining companies, farmers and agricultural producers, public works operations, waste management companies, and others.

Just like all other technological advancements, truck scales keep advancing in terms of features offered, level of efficiency, accuracy, and overall functionality. Below are some of the most advanced heavy-duty weighing systems:

In-Motion Axle Scales 

In-motion axle scales are capable of recording the actual weight of trucks while they are still moving. These wheel weigher truck scales are portable and are usually installed on weigh systems designed specifically to weigh semi trucks at weigh stations. They also measure axle and gross weight when the trucks are in highway speeds.

In-motion axle scales are great a great advancement because they increase throughput while reducing stoppage times.They utilize high-end technology comprising of sensors made from quartz crystals which only sense the normal forces acting on them. They therefore don't measure friction and truck’s speed leaving focus only on the trucks' weight.
These advanced truck weight scales are a very cost effective method of monitoring heavy duty trucks traveling over highways. They also are long-lasting and flexible having been made using very durable materials. They can withstand even the harshest conditions for example in mining and can be adjusted to incorporate greater options to better suit specific conditions of operation.

On-board Truck Scales

On-board truck scales are designed with in-built modules installed around the truck’s axles and frame. Based on pressure sensors and hydraulics, these systems are capable of directly calculating load weight from the trucks while they are moving. On-board truck scales offer advantages by monitoring the changes in the electrical resistance produced by the strain created by the load. This enables operators and drivers to know the truck weight at any point in time, providing the ultimate weighing system for efficiency and convenience.

On-board weighing systems can be customized to match specific company's weighing requirements, but their basic design wires the system through the truck ignition switch and the display. The wiring makes sure there is instant application. The system gets actives once the truck gets ignited and drivers can't alter anything without proper authorization. The drivers monitor the truck load using the display while alarm tones are in place to warn them when their trucks surpass the standard weight.

To see one of the most impressive displays of on-board weighing systems for trucks, loaders, conveyors, and other types of load-bearing equipment, see the on-board weighing systems at WalzScale.com.

Volumetric Load Scanner Systems

The load volume scanner is a laser scanning system that is capable of generating and displaying volumetric 3D images which are be used to convert volume metrics into weight metrics.

The load volume scanners are completely different from other forms of weighing technology in that they don't weigh loads directly, but rather use volumetric scanning to generate 3D images of the payloads.

With basic inputs defining material density and the general weight per cubic metric, these system can scan volume data and convert it to weight. Load volume scanners have software-integrated solutions which allow operators and truckers to manage all loads from their excavators or heavy duty vehicles.

The load volumetric scanner system provides high definition in-motion images at the fingertips of operators. These systems are highly accurate, very fast and simple to install.

Farmers, agricultural producers, mining industries and large produce businesses can use this to easily determine the actual weights of loaded trucks.