3 Advancements in Portable Truck Scale Technology

Truck scales are a basic requirement for any activity which involves the weighing of heavily loaded trucks. Examples of these activities include waste management, farming, mining and logistics. There are various types of truck scales, but portable truck scales are the most convenient. This is because portable truck scales are highly mobile, easy to use and are more economical in comparison to other types.

Portable truck scale technology has witnessed great advances in recent years. These advances have focused on simplifying and reducing wastage of time during the weighing process.Three main areas of advancement include the design of the portable truck scales, weigh-in-motion capabilities and software integration capabilities.

Resilient Design & Composition

A truck scale is of little use if it cannot withstand the weight of heavily loaded trucks. Consequently, the advanced portable truck scales of today are designed robustly and are as strong as the permanent scales. They are built to function in extremely harsh conditions;requiring little or no maintenance, repair and calibration.

Portable truck scales are resilient and are made to withstand high pressure and weather. This is because many of these systems are built using stainless steel, which can endure harsh elements of years of use. Many of them feature weather resistant weighing pads which are designed to protect them from tough weather conditions. The manufacturers of these portable truck scales have to guarantee the safety of both the driver and the vehicle. They are therefore made using high quality components which makes them viable long term investments.

Weigh-In-Motion Capabilities

These scales also come with weigh-in-motion weighing capabilities. This makes them cost-effective and it ensures that the weighing processes are done in an optimized and efficient manner. Normally made using quartz crystal sensors, in-motion portable truck scales enable vehicles to be weighed without having to stop.

Some of the most advanced portable truck scale systems enable users to accurately gather weight readings while vehicles pass over the scale at slow speeds of 3 to 5 miles per hour. They have a back-lit LCD display terminal that helps the users to easily view and even print the information displayed. These scales also measure the speed and class of the vehicle. The data captured is normally very accurate and meets all the required standards of the truck scale industry.

The in-motion truck scales reduce overloading. This safeguards the road infrastructure and improves general road safety. They provide an affordable method of monitoring heavy duty trucks on the road network.

Software Integration

These portable truck scales have been designed with software integration capability. This means no data is collected manually- and it can easily be saved and analyzed in record time. Examples of data that is stored in these systems include name of the driver, model of the vehicle, time of weighing, number of total weighs and the truck’s serial number. Many systems, like the portable truck scales from Walz Scale, can be integrated with truck scale software for data analysis, tracking and ticket printing.

This software integration capability also has extra benefits. Since each process is automated, monthly bills and payment records can be easily forwarded to the drivers who use the scale. This is called load management system. This system can also be applied as a tool for advanced data analysis. The data can also be stored in the cloud and is therefore accessible anytime. Software integration eliminates the element of human labor and makes the process more efficient and economical. It also saves time since no information is manually recorded and even the driver does not have to be seen.

The Next Generation of Truck Scale Technology

Truck scales comprise of various perpetual, heavy-duty weighing systems which are not only used to weigh vehicles, but the loads in which they carry. Truck weighing scales are most commonly used to weigh heavy commercial trucks on highways, in addition to specialized uses for mining companies, farmers and agricultural producers, public works operations, waste management companies, and others.

Just like all other technological advancements, truck scales keep advancing in terms of features offered, level of efficiency, accuracy, and overall functionality. Below are some of the most advanced heavy-duty weighing systems:

In-Motion Axle Scales 

In-motion axle scales are capable of recording the actual weight of trucks while they are still moving. These wheel weigher truck scales are portable and are usually installed on weigh systems designed specifically to weigh semi trucks at weigh stations. They also measure axle and gross weight when the trucks are in highway speeds.

In-motion axle scales are great a great advancement because they increase throughput while reducing stoppage times.They utilize high-end technology comprising of sensors made from quartz crystals which only sense the normal forces acting on them. They therefore don't measure friction and truck’s speed leaving focus only on the trucks' weight.
These advanced truck weight scales are a very cost effective method of monitoring heavy duty trucks traveling over highways. They also are long-lasting and flexible having been made using very durable materials. They can withstand even the harshest conditions for example in mining and can be adjusted to incorporate greater options to better suit specific conditions of operation.

On-board Truck Scales

On-board truck scales are designed with in-built modules installed around the truck’s axles and frame. Based on pressure sensors and hydraulics, these systems are capable of directly calculating load weight from the trucks while they are moving. On-board truck scales offer advantages by monitoring the changes in the electrical resistance produced by the strain created by the load. This enables operators and drivers to know the truck weight at any point in time, providing the ultimate weighing system for efficiency and convenience.

On-board weighing systems can be customized to match specific company's weighing requirements, but their basic design wires the system through the truck ignition switch and the display. The wiring makes sure there is instant application. The system gets actives once the truck gets ignited and drivers can't alter anything without proper authorization. The drivers monitor the truck load using the display while alarm tones are in place to warn them when their trucks surpass the standard weight.

To see one of the most impressive displays of on-board weighing systems for trucks, loaders, conveyors, and other types of load-bearing equipment, see the on-board weighing systems at WalzScale.com.

Volumetric Load Scanner Systems

The load volume scanner is a laser scanning system that is capable of generating and displaying volumetric 3D images which are be used to convert volume metrics into weight metrics.

The load volume scanners are completely different from other forms of weighing technology in that they don't weigh loads directly, but rather use volumetric scanning to generate 3D images of the payloads.

With basic inputs defining material density and the general weight per cubic metric, these system can scan volume data and convert it to weight. Load volume scanners have software-integrated solutions which allow operators and truckers to manage all loads from their excavators or heavy duty vehicles.

The load volumetric scanner system provides high definition in-motion images at the fingertips of operators. These systems are highly accurate, very fast and simple to install.

Farmers, agricultural producers, mining industries and large produce businesses can use this to easily determine the actual weights of loaded trucks.